Which services should you be performing and how often?
Service | Area of the Unit/Plant | Technical description of why service is performed | Issues service is elimination | Frequency of Service |
---|---|---|---|---|
Steamblowing | All | Clean mill scale and construction debris from steam lines to rotating equipment. | Particulate that is harmful to valves and rotating equipment. | New construction, modification of in-service lines. |
Hydrolazing | All | Remove mill scale and other weld debris. Also, various deposits from in service use if necessary. | Remove weld slag and mill scale on new construction. Remove deposits from in service use. | New construction, or in service. |
High Velocity Lube Oil Flushing | All | FD Fan turbines, boiler feed water pumps and turbines, turbines and compressors. | Clean lines to prevent premature bearing failures, or varnish removal for in service use. | New construction, or in service. |
Varnish Mitigation | All | Hydraulic, Turbine, Compressor Lubricants subjected to oxidation. | Clean Varnish Deposits the "plate" out to critical components. | Preventative Maintenance - based on annual oil analysis. |
Chemical Cleaning | Boilers | Pre-operational requirement or in service. | Eliminates mill scale in pre-operational and other deposits on in service cleaning. | New construction, or in service. |
Chemical Cleaning - Pickle/Passivation | Carbon Steel Piping / Vessels | Pre-operational requirement or in service. | Eliminates iron scale and other deposits created by water / humid conditions on carbon steel. | New construction, or in service. |
Degreasing | Boilers | Pre-operational requirement or in service. | Eliminates oil and greases in pre-operational and other deposits on in service cleaning. | New construction, or in service. |
Pigging | Gas lines | Remove debris and/or water. | Hydrotest water and construction debris on pre-operational use. | New construction. |
Slug Flushing | Pipe lines | Remove construction debris. | Used on smaller lines that hydrolazing cannot be used on. | New construction. |
Airblowing | Pipe lines | Remove construction debris. | Used to remove construction debris. | New construction. |
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